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My new project.. Turn a door into a guitar


Rabs

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..."So.. as well as this I made sure my neck pocket was good today so tomorrow I will go at the frets.. If that goes well I will also glue the neck and body together then we will really be cooking."

 

Amazing progress Rabs. I'm really enjoying this. Wouldn't it be easier to complete the shaping of the headstock and drill the holes for the tuners before attaching the neck to the body though?

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..."So.. as well as this I made sure my neck pocket was good today so tomorrow I will go at the frets.. If that goes well I will also glue the neck and body together then we will really be cooking."

 

Amazing progress Rabs. I'm really enjoying this. Wouldn't it be easier to complete the shaping of the headstock and drill the holes for the tuners before attaching the neck to the body though?

Thanks and yes I may do what you say. I already realised that I should probably have done the neck shaping after the frets as I have to be really careful I dont dent the neck now. But this is what learning is all about. I will know better next time around :)

 

Am just taking a quick break and about to go at the frets now. Scary. Will report back on my progress later :)

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Guest Farnsbarns

I look forward to seeing the frets in a bit later. I assume you'll drill for the tuners before gluing the neck?

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I look forward to seeing the frets in a bit later. I assume you'll drill for the tuners before gluing the neck?

Haha yes... I think I was getting a bit over excited yesterday :)

 

Of course it makes sense to do those things first and I will.. But I need to sort out the veneer first.. That first one I did was ok but im not 100% happy with it.. So I need to finish the frets (see progress below) and then glue the veneer and drill the tuner holes.. THEN I can stick it to the body..

 

I do reckon I will get that done this week though :) In fact most of the build should be done by then.. Then comes the painting.. Ive been wondering if I should put the bridge and tail piece on before I paint it, just to see that it all works as it should.. Just worried about getting them out again. I have to be real careful with the pieces now cos its easy to dent and then you gotta sand again.

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Hello all...

 

Today I went at the frets.. Its mostly done.. I still need to level some out a bit but im pretty happy with it.. And also of course I need to file the sides down and profile each fret which will take some time.. What I did today took about 4 hours :o But this is still my first time.. So still learning.. Build #2 I will time more..

 

Anyway.. so heres how I did it

 

Firstly I had to make sure the slots were clean of dust that builds up when sanding and at the right depth

DSC02675_zps0da642d4.jpg

 

Nice.. all clean

DSC02678_zps02ffb7e6.jpg

 

Then I used a triangular file to give each slot a slight indent.. This helps guide the fret in and apparently if one day someone re-frets it, it will make them much easier to get out without ripping the board apart

DSC02681_zps0c6e8c62.jpg

 

You can just about see it here

DSC02684_zps059f1055.jpg

DSC02688_zpsb0ac9685.jpg

 

So I did that for each slot. Then I radiused my fretwire by hand :) I know.. it wont be prefect like that but its better than nowt

DSC02693_zps92d7fb1e.jpg

 

Then cut the pieces to rough size

DSC02696_zpsbe934c43.jpg

 

Then I got everything ready.. My frets, a soft faced hammer (a metal one will mash the frets too bad), glue and a damp cloth

DSC02699_zps9ab6cf53.jpg

 

Now there are several theories about to glue or not to glue.. I decided to glue.. As your not actually gluing the frets, they stay in with tension, but what it does is fill the fret slot up meaning that it just makes everything more solid.

So I ran some glue in the slot like so

DSC02700_zpsdc239f64.jpg

 

then bashed them in with the hammer.. Now you can see the glue coming out the sides.. That's what you want cos you know that the slot is full of glue and you will have a nice solid connection there.

DSC02701_zps2e363b98.jpg

 

Continued below

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So at this point the frets were sort of in. So I decided to make my own fret clamp to try and make sure they go in nice and even

DSC02702_zps1679ac9e.jpg

 

And look at that.. not bad :) they still need more levelling of course.. But that's a good start

DSC02703_zpse5aa6992.jpg

 

So I did that for all frets.. and hey presto

DSC02714_zps89a8a20d.jpg

DSC02716_zps050b705b.jpg

 

I thought itd be cool to have a look with the body

DSC02721_zps1e7a1fe1.jpg

DSC02723_zps9bba9481.jpg

 

NICE !!! :D

 

So that's done for today.. Whenever I glue stuff I like to leave it overnight to settle.. So I will level and crown tomorrow.. Then get at the headstock.. THEN (yes really this time :)) then I can glue it to the body..

 

And on a side note. One of the really good things about doing this in my parents garage now is that when im ready.. I get dinner cooked for me aswell :D you cant knock that ;)

DSC02725_zpsc4a063ee.jpg

 

More soon.

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Wow, you've come really far!

 

Are you gonna tighten twice (remembers the glue incident)?

Thanks...

 

And yes indeed :) I have thought about it many times.. Not making that mistake again ;)

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Go Rabs! [thumbup] Still amazing to me how you get this done with the simplest of tools. I'm learning a lot by watching this. BTW how are you gonna get the fret nibs on there? Can you get binding with nibs? Gotta have nibs, ya know. [biggrin]

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Go Rabs! [thumbup] Still amazing to me how you get this done with the simplest of tools. I'm learning a lot by watching this. BTW how are you gonna get the fret nibs on there? Can you get binding with nibs? Gotta have nibs, ya know. [biggrin]

Cheers man its not been easy but I too have learned a lot :) and I am glad other people are getting something out of it..

 

I wonder if it wernt for videos like this if I would have gotten this far

 

And yeah its all part of profiling the frets.. You have to make the ends level first and then use a file at a 35/45 degree angle that will give you your nibs :) and level the tops down at the end.. And no binding this time around.. but I will try it at some point for sure [thumbup]

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This is really getting to the cool part. [thumbup]

 

On the whole 12th fret thing I'll tell you what Mark Swanson told me about 10 years ago when I started making guitars. I had just showed him all the screw ups on my first guitar. He told me...

 

"A novice guitar builder apologizes for his mistakes. An experienced luthier hides his mistakes. A master luthier refers to his mistakes as design features."

 

I like the 12th fret design feature a lot!! [thumbup]

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This is really getting to the cool part. [thumbup]

 

On the whole 12th fret thing I'll tell you what Mark Swanson told me about 10 years ago when I started making guitars. I had just showed him all the screw ups on my first guitar. He told me...

 

"A novice guitar builder apologizes for his mistakes. An experienced luthier hides his mistakes. A master luthier refers to his mistakes as design features."

 

I like the 12th fret design feature a lot!! [thumbup]

Haha... lol

 

Thanks.. that means a lot coming from you (and everyone else of course ;)) [thumbup]

 

And yeah I cant wait to get this done and hear your pups man.. I am getting a tiny bit impatient but have s far managed to restrain myself.. its the details that take so so long to get right.. It will be interesting also to see how much quicker my second build goes.

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Hello Rabs!

 

Great job! You made me want to make one too. As soon as I finish my last guitar stand, - which gives me some headaches - I'll start one too.

 

Even, I have the whole concept ready! Hehehe! I'll start with a lap steel. I will only use local wood, like oak and cherry. It will have a SD P-Rail Hot pickup. The shape going to be arch-top violin-like.

 

The whole point will be to experiment with all the guitar building techniques, like binding, inlays, so on.

 

Can't wait until I can start it.

 

If it's going to be half as great as Yours, I'd be happy! :)

 

Again! You are very brave that You started this project and, - obviously - You have the talent for it! To be honest, I never thought that someone without years of experience can make such delicate work, like inserting the truss-rod, creating the neck joint. Hats off to You! [thumbup]

 

Cheers... Bence

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Hello Rabs!

 

Great job! You made me want to make one too. As soon as I finish my last guitar stand, - which gives me some headaches - I'll start one too.

 

Even, I have the whole concept ready! Hehehe! I'll start with a lap steel. I will only use local wood, like oak and cherry. It will have a SD P-Rail Hot pickup. The shape going to be arch-top violin-like.

 

The whole point will be to experiment with all the guitar building techniques, like binding, inlays, so on.

 

Can't wait until I can start it.

 

If it's going to be half as great as Yours, I'd be happy! :)

 

Again! You are very brave that You started this project and, - obviously - You have the talent for it! To be honest, I never thought that someone without years of experience can make such delicate work, like insertint the truss-rod, creating the neck joint. Hats off to You! [thumbup]

 

Cheers... Bence

Thanks :)

 

And wow... that sounds like a great idea man [thumbup]

 

When I first started all of this I wasn't even sure I was going to do a neck.. I thought at first I was going to buy one as it seemed way too much for me, but since I had the wood there seemed no harm in trying. And now im glad I did it cos I have learned so so much. Already when I did my second truss rod I did it with no fuss and almost 100% accuracy (I shocked myself when I saw the results)..

 

So the lesson I guess is you never know till you try ;)

 

And I think that it just take some common sense and some research which anyone can do online now..

 

Let us know how you get on from your stand work I reckon you will have no problem. Just remember that the best way is to get all your prep done.. make sure you know exactly what steps your physically going to take. And just go for it man, you got nothing to loose and only to gain [thumbup] Good luck :)

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Hello Rabs!

 

Great job! You made me want to make one too. As soon as I finish my last guitar stand, - which gives me some headaches - I'll start one too.

 

Even, I have the whole concept ready! Hehehe! I'll start with a lap steel. I will only use local wood, like oak and cherry. It will have a SD P-Rail Hot pickup. The shape going to be arch-top violin-like.

 

Cheers... Bence

You know what.. I just wanted to say thanks again for what you said.. It really made my day actually.

 

If all I ever do is inspire one other person to do this sort of project, be creative and do whats in your heart, then as far as im concerned its a success even before ive finished :)

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Welcome to day two of fret profiling.

 

Today I was basically making sure everything is right (its all in the detail).. I have some video of me sanding the ends with a hand sander.. Ive never actually seen anyone else do that before :).. Also I checked the frets and one of them was actually a bit loose... So I decided to pull it out. Even a bit loose it took some pulling.

 

DSC02726_zps6ba591d7.jpg

 

So I cleaned up the slot and used the saw to make sure it was clean and deep enough

DSC02727_zps5dbb2b5e.jpg

DSC02729_zpsd41a1c8b.jpg

 

Then I clamped it down using my home made press :) (I really need to get a proper fret press if im to do more of these).

DSC02731_zps8dd6e7f5.jpg

 

And its all good :)

DSC02732_zpsd31adb0e.jpg

 

So I started getting the sides right down to the board using a file.. Not good.. You can see here I was hitting the fretboard

DSC02736_zpsd07894d4.jpg

 

So time to cover up for protection :)

DSC02737_zpsdbeb81c6.jpg

 

You can see it needs it

DSC02740_zps86e5fcbe.jpg

 

So im sort of getting somewhere and decided that im really gonna damage the board if I keep going like this

DSC02745_zps54b57988.jpg

 

So heres where my video comes in :) I decided to try and use my hand sander to do the job.. Now ive never seen anyone do this before in all the builds ive watched. They use a special fret file which I don't have... Its just one of those times I was feeling a bit frustrated so thought sod it.. Im gonna try.. See results here

 

More below (this is a long one today as I had a lot of fiddling and learning to do).

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Soooo... after that success (well I thought it was good :)) I still wasn't happy with all of the frets.. I bashed away (nervously) with a hammer and they just wernt going down.. So I had to invent something to combat that..

 

So what I did was make a small wood block and radiused the bottom so it fit nicely on the fret

DSC02748_zps34f35d88.jpg

 

Then clamped it down (with some wood protecting the back of the neck)

 

Before tightening

DSC02749_zps7590dbdd.jpg

 

After tightening

DSC02750_zps478377d9.jpg

 

Then I filled in the holes with rosewood sawdust and used a drop of super glue to seal it all in place

DSC02767_zpsf3de0f2c.jpg

DSC02768_zpsd7dd63c1.jpg

 

And after it dried and I sanded it back

DSC02771_zps4b848147.jpg

 

REALLY getting there now

DSC02777_zps14a76088.jpg

 

Some of the frets were awkward and needed some extra wood to get the end down.. So I did this for every fret that was being awkward. Also in this pic you can see that some of those small holes when I glued it together have come back due to all the bashing.. So I will fill those in aswell.

DSC02778_zpsaaa86d3d.jpg

 

And here you can see the difference between a filled flattened fret to one that hasn't been done yet

DSC02788_zps559de1c8.jpg

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If you can believe it, it took me like 4 hours to work all of this out and do just one side :o

 

But its getting there (slowly :))

DSC02797_zps2004f1e5.jpg

DSC02810_zps6770d680.jpg

DSC02816_zpsb9c456b5.jpg

 

So tomorrow I will finish the other side, and make sure they are all smooth as... Then on to finishing the nut and getting the headstock ready.. :)

 

Thanks for watching.. [thumbup]

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Looking very good, you can be proud of yourself... [thumbup]

Cheers man.. And Buxom...

 

I am getting there for sure.. I am determined to make something that not only plays and sounds good but will look professional.. I know its my first build and I know it wont be quite prefect but I am going to aim as high as I can .. So we will see soon.. :)

 

When I get the headstock done and glued the neck and the body I think im gonna string it up and make sure it plays in tune etc.. Then the body cap needs gluing, then the pup and control holes then it gets painted :)

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With this kind of work, you should use it as a resume for a guitar tech and be his apprentice for a while. You could learn way more from an experienced tech just by watching than you could from the internet. Great work, though. [biggrin]

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